Here at Aegis Rubber Engineering, we specialise in providing comprehensive reverse engineering services that are tailored to your unique requirements. Our team of experts have honed their skills over the past 25 years, ensuring that we deliver the highest quality reverse engineered parts.
What is Reverse Engineering?
Reverse engineering is the process of deconstructing and comprehensively analysing an existing component to gain a deep understanding of its design, functionality, and structure. By studying the original, we can create replicas and undertake improvements or adaptations, even if we do not have access to the original drawings and specifications.
Benefits of our Reverse Engineering services:
Reverse engineering parts can benefit various industries, from railways and manufacturing to automotive and aerospace, enabling innovation, quality enhancements, and the development of compatible or upgraded components.
Other benefits include:
- Cost-Effective Solutions: Reverse engineering provides a cost-effective way to replicate or improve existing parts without the need for extensive research and development.
- Precision and Accuracy: Our process guarantees precision and accuracy in recreating components, ensuring they meet or exceed your specifications.
- Quality Assurance: We maintain rigorous quality control throughout the process, ensuring that the final product meets our stringent standards.
Our Reverse Engineering Process
Step 1. Review of Customer Requirements
- Original Drawings: We start by reviewing any original drawings you provide, gaining insights into the component's design.
- Specification: Understanding your specifications is crucial in creating components that meet your exact needs.
- Sample: If available, samples help us gain a tangible understanding of the component's physical properties.
- Information on Application: Loadings, frequencies, and other application-specific details are analysed for comprehensive understanding.
Step 2. Drawings and Calculations
- Part Calculations and Analysis: Our team performs detailed calculations and analysis to ensure the component's functionality and performance.
- Part Approval Drawings: We create drawings for your approval, allowing you to provide input before proceeding further.
- Piece Part Drawings: Detailed piece part drawings are developed to guide the manufacturing process.
- Specification Drawings: These drawings outline the component's specifications, ensuring accuracy.
- Tool Drawings: Tool drawings are prepared to guide tool manufacturing.
Step 3. Prototype Manufacture, Testing, and Review
- Tool Manufacture: We manufacture the necessary tools, including moulds and assembly tools
- Sample Piece Part Manufacture: Prototype components are created to verify the design's feasibility.
- Sample Moulding: We perform sample moulding to test and evaluate the component's performance.
- Product Test, Review, and Modification: Rigorous testing, review, and potential modifications are conducted to ensure quality and functionality.
Step 4. Production
- Piece Part Manufacture: Once the prototype is approved, we move to full-scale production.
- Sample Test for Rubber Approval: Testing ensures that stiffness-controlled parts meet the required standards.
- Production Moulding: Full-scale production involves moulding the components according to specifications.
- Batch Testing: Random batch testing is performed to maintain quality control.
- Batch Inspection: Comprehensive batch inspections are conducted to verify conformity.
- Finish, Pack, and Dispatch: We take care of the finishing touches, meticulously pack the components, and ensure prompt dispatch to your location.
Our dedicated team of experts, combined with our production facility and Machine Shop, ensures that you receive high-quality elastomer-based parts tailored to your needs. With 25 years of experience and a strong history of industry expertise, we are equipped to handle the most complex engineering challenges.
