The Aegis Machine Shop specialises in utilising CNC machines to transform your designs into reality. With our skilled team of machinists and advanced technology, we deliver exceptional results that meet your exact specifications. From CNC milling/turning components to complex tool manufacture, our capabilities encompass a wide range of services to cater to your unique needs.
Our Machine Shop Capabilities:
Our Machine Shop boasts a range of capabilities that enable us to deliver high-quality machining solutions to meet your needs. With in-house design, stress testing, and prototyping, we have the expertise to bring your ideas to life. Our machines are designed to handle larger weights, allowing us to manufacture heavier equipment.
Whether you require short runs of heavier objects or larger runs of smaller objects, our versatile machines can accommodate your requirements with ease.
Our ability to switch jobs quickly means our turnaround time is relatively fast, ensuring efficient production. Additionally, our machines can handle smaller runs, minimising setup costs. Unlike some of our competitors, we can also tackle larger projects, offering you greater flexibility.
Unique Features of our Machine Shop:
One of the unique features of our Machine Shop is the presence of CAD/CAM technology. Our machines are equipped with programmable software that can read thousands of lines of code, enabling us to produce intricate and complex shapes. With our CNC machines, we can produce smaller parts at a rate of one every 30-40 seconds, demonstrating our commitment to efficiency and productivity.
With three highly skilled machinists working in the shop, each area is specifically set up to cater to the needs of the machinist working in that particular zone. This setup eliminates the need for excessive movement within the shop, optimising workflow and enhancing productivity.
Mould Manufacture:
We excel in mould manufacture and tool production, offering the expertise and capabilities to create intricate and precise tools. Our machinists employ CAM software, including Fusion, to write code that ensures accurate and efficient machining processes.
Machine Specifications and Capabilities:
Our machine shop is equipped with advanced machinery that enables us to tackle a wide range of projects. Here are some of our key machines and their specifications:
CNC Lathe Dugard Eagle 300 - 2 machines:
Maximum cutting diameter: 450mm
Maximum cutting length: 762mm
CNC Lathe Kia Superturn 21 LMS Live tooling with bar feeder:
Maximum cutting diameter: 350mm
Maximum cutting length: 410mm
CNC Lathe Eagle SML 20 with bar feeder:
Maximum turning diameter: 200mm
Maximum cutting length: 508mm
CNC Mill Yang SMV-600:
Stroke X-axis: 600mm
Stroke Y-axis: 410mm
Stroke Z-axis: 510mm
Materials:
We work with a variety of materials, available in both bar and tube formats. Our materials include:
Mild steel
High carbon steel
Aluminium
Stainless steel
Bronze
Brass
Nylon
Acetal
Refurbishments:
We understand the importance of refurbishments in preserving and revitalising existing components. Our skilled machinists are equipped to handle refurbishment projects, offering the expertise to restore worn-out parts or remake items to exact specifications.
When you bring your components to our machine shop, you can trust that our meticulous attention to detail and commitment to quality will ensure the refurbished items meet or exceed the original standards. With our refurbishment services, we extend the lifespan and enhance the functionality of your valuable equipment and parts.
Our commitment to quality:
We prioritise the quality of finish in every project we undertake. We understand that our customers rely on us to deliver perfect parts that meet their precise requirements. This commitment to excellence is particularly crucial when working on projects where stringent standards and tight tolerances are paramount.
To ensure the highest level of quality, all metal work is thoroughly checked throughout the manufacturing process, and final inspections are conducted in our adjacent facility. We leave no room for compromise when it comes to the finishes of our products, guaranteeing that they meet the most rigorous standards and exceed our customers' expectations.
Machine Shop background:
The Aegis Machine Shop was founded in 1991 providing turning and milling services to the general public and produced piece part components and tooling for Aegis Rubber Engineering. Since then, we have evolved and expanded our capabilities, becoming a trusted name in the industry.
Experienced Machinists:
Our machine shop benefits from the extensive experience of our machinists. With a combined experience of 80 years in both manual and CNC machines, our team is well-versed in turning and milling operations. They bring their expertise and craftsmanship to every project. Our machinists also possess CAD/CAM experience using software such as Autodesk Inventor and Fusion. Furthermore, they have previously worked with larger manufacturers enhancing their knowledge and skills.
When you choose our Machine Shop, you can expect professionalism, technical excellence, and reliable service. Our skilled machinists, coupled with our cutting-edge machinery and commitment to quality, ensure that your projects are completed to the highest standards.
